Solar Charge Controllers

 

     Solar charge controllers are used in battery based photovoltaic / solar electric systems. Charge controllers protect the batteries from overcharge and/or excessive discharge. The minimum function of the charge controllers is to disconnect the solar electric array when the battery is fully discharged and to keep the battery fully charged without damage.

 

      The basic criteria for selecting a charge controller includes the operating voltage and the PV or solar  array current. Charge controllers are critical components in stand-alone PV systems because a controller failure can damage the batteries. The controller must be sized to handle the maximum current produced by the PV array. There are two types of charge controllers:  Series and Shunt  Series charge controllers stop the flow of current by opening the circuit between the battery and the PV array.  Shunt charge controllers divert the PV array / solar  array current from the battery. 

Both types use solid state battery voltage measurement devices and shunt controllers are 100% solid state. 

 

The Outback Power MX60 Power Charge Controller

 

    The Outback Power MX60 solar charge controller allows the flexibility to use 

any solar panel configuration voltage, up to 130vdc input, and step the voltage down to 12vdc, 24vdc, 36vdc, or 48vdc.

The Outback MX60 enables you to design or expand your photovoltaic array by providing previously unknown wiring options. Use any manufacturer's solar panel for your system just wire up to 130 volts input. Never before has photovoltaics been so flexible.

·         The MX60 saves time on installation

·         Dramatically extends the distance your array can be from the battery bank

·         Reduces cable size and cable costs

·         Increase your solar electric power output up to 25%

·         Daily data logging

·         (MPPT) Maximum Power Point Tracking

 

priced at $549.00

 

The Outback Power MX60 Charge controller Operation Manual

 

Morningstar - Prostar solar charge controllers

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Prostar 15 and 30 intelligent control and unique features significantly improve battery performance. The Prostar charge controller features accurate set points, low voltage drops, and sealed & flooded battery control parameters. The Prostar 15 or Prostar 30 provide higher charging efficiency, increases the battery capacity, reduces water loss, and extends the life of the battery.

 

CLICK HERE TO DOWNLOAD THE PROSTAR PRODUCT MANUAL

CLICK HERE TO DOWNLOAD THE PROSTAR DATASHEET

Standard Controller Features:

• Temperature compensation.
• High level of lightning protection.
• Computerized production testing.
• Ambient temperatures of –40ºC to +60ºC.
• Expected 15-year life.
• Parallel capability for higher current ratings.
• Easy to use

• Constant voltage, PWM series charging.
• Reverse current protection (at night).
• ISO 9002 manufacturing.
• High efficiency, low self-consumption.
Tropicalization—Epoxy or conformal coating.
• Five-year warranty.
• No need to derate - 25% design margin.

Morningstar Prostar Model

Voltage

Rated PV Current

Rated Load Current

Price

Prostar 15

12/24 V

15 amps

15 amps

$95.00

Prostar 15 w/ Meter

12/24 V

15 amps

15 amps

$145.00

Prostar 30

12/24 V

30 amps

30 amps

$130.00

Prostar 30 w/ Meter

12/24 V

30 amps

30 amps

$180.00

 

 

 

Morningstar - Sunsaver solar charge controller

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The SunSaver battery charging design closely copies the ProStar advanced charging algorithm: The series PWM algorithm is very stable, yet responds instantly to changing conditions. Maximum charging efficiency is ensured, with minimum stress on the battery. The constant voltage PWM charging is a proven advancement compared to the common on/off PV regulators. 

Model

Voltage

PV Current

Load Current

Price

SunSaver 6    SS6

12V

6.5 amps

6.0 amps

$48.00

SunSaver 6 w/LVD   SS6L

12V

6.5 amps

6.0 amps

$55.00

SunSaver 10 w/LVD         SS 10L-12

12V

10 amps

10 amps

$65.00

SunSaver 10-24 w/LVD     SS 10L-24

24V

10 amps

10 amps

$65.00

SunSaver 20-12w/LVD     SS 20L-12

12V

20 amps

20 amps

$95.00

SunSaver 20-24 w/LVD    SS20L-24

24V

20 amps

20 amps

$95.00

 

SunSaver Duo

Morningstar’s new SunSaver Duo is an advanced PWM two battery controller for RV’s, caravans, boats and cottages.  

 

This technology provides:

·         Two Battery Charging

·         Backlit Remote Meter

·         Easy Installation

·         Lower Cost

 

Features:

 

- Solar charge current is shared between the two batteries.

- Two battery charging eliminates the added cost of two separate solar charging systems.

- Remote meter may be mounted in or on a wall and displays digital and pictorial status information.

- Includes controller, meter and 10 m (33 ft.) of meter wire

** Click here to download literature on the SunSaver Duo in .pdf format

Model

Voltage

Rated Solar Input

Max Solar Voltage

Price

SSD-25RM

12V

25 amps

30 volts

$159.00

 

Sunlight Solar Lighting Charge Controllers

 

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The SunLight solar lighting controller combines the SunSaver PWM battery charging circuit with a microcontroller for automatic lighting functions. The SunLight features a rotary switch to select among ten lighting time options including pre-dawn settings and LVD override protection. Detects day and night using the PV array. Five-year limited warranty.

SunLight 10-12  w/LVD    SL10L-12

12V

10 amps

10 amps

$90.00

SunLight 10-24 w/LVD   SL10L-24

24V

10 amps

10 amps

$95.00

SunLight 20-12 w/LVD   

12V

20 amps

20 amps

$131.00

SunLight 20-24 w/LVD

24V

20 amps

20 amps

$138.00

 

 

Specialty Concepts charge controllers

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Specialty Concepts's Automatic Sequencing Charger™ (ASC) is a very compact, efficient 100% solid-state battery charger regulator for use in PV systems. It is available in 6 volt, 12 volt and 24 volt units up to 16 amps, and 6 volt units for 1 amp. The ASC is a negative-ground switching shunt regulator, housed in an anodized aluminum chassis and encapsulated in a hard epoxy resin. The terminal block accepts up to 10-guage wire or a space connector, providing simple installation. The ASC is FM approved for hazardous locations, UL listed, and provides lightning and reverse leakage protection.

Model

Voltage

Rated PV Current

Max Load Current

Price

 

 

 

 

 

ASC-12/1

12V

1 amp

N/A

$35.00

ASC-12/4

12V

4 amps

N/A

$45.00

ASC-12/8

12V

8 amps

10 amps  

$48.00

ASC-12/8-A

12V

8 amps

10 amps 

$57.00

ASC-12/8-AE

12V

8 amps

10 amps  

$68.00

ASC-12/8-E

12V

8 amps

10 amps 

$59.00

ASC-12/12

12V

12 amps

15.5 amps 

$55.00

ASC-12/12-A

12V

12 amps

15.5 amps 

$64.00

ASC-12/12-AE

12V

12 amps

15.5 amps 

$79.00

ASC-12/12-E

12V

12 amps